PLC automation

Reasons to Use PLCs in Manufacturing Environments

2 minutes, 41 seconds Read

People also call the programmable logic controller a dedicated industrial computer. This type of computer is used a lot in the automation industry.

In the process control industry, PLC automation needs to be able to monitor and control everything.

PLC almost wholly eliminated the serious hardwiring problem compared to the traditional relay circuit. PLC is better than conventional relay-based systems in more ways than the hardwiring problem.

We have already said that PLC is an Industrial Computer system, it also has a CPU, which is the brain of this advanced control system. However, compared to regular desktop computers, PLC has more options.

Since we’re going to use this in industry, the controller is made to work in a broader range of temperatures than a regular desktop can. PLCs are also less sensitive to noise and vibration than desktops.

Advantages of PLC Automation for Business

It’s easy to use a PLC

PLCs are made to be easy to work with. For example, employees shouldn’t need special training to use them, and keeping track of what the control system decides should be easy. A PLC is better at deterministic logic execution than an OS like Windows on a desktop computer. The functions are more consistent and reliable. Even a minor miscalculation in timing in the corporate sector can result in thousands of dollars in lost production time and materials. Because of this, PLC automation is the best choice for businesses making things.

The other main benefit of PLCs is that they can take inputs and send out outputs. Traditional computers don’t have as many options as PLCs, and it’s not hard to find PLC hardware that can handle more input and output. Users can also choose from several different interfaces. You could select a simple model with a light and switch system. You could also choose a screen with a graphic interface. A PLC can even be linked to a desktop computer in a different office. Because there are so many choices, business leaders can change their technology to meet growing demand without replacing the whole system. Custom software development only adds to the number of options available. PLCs can control relays in a particular order, control motion and network, make distributed control systems, and more.

A PLC is Strong

PLCs are built to last in every way. Most computer hardware can’t handle the mess that the industry usually makes. Even in today’s high-tech business world, desktop systems need much care. They need a steady flow of air and a steady temperature. The fans inside computers that keep them cool often pick up dust and dirt from their surroundings. Even if a traditional computer manages to stay calm, it will always draw in a lot of dust, which will eventually cause the whole system to fail. The arc flash switchgear can process information as fast as a desktop computer; however, it is less fragile.


PLCs are perfect for manufacturers because they were made to work in factories. The control systems are ideal for automating factory workers with robots. Also, they are a cleaner way to do computing than a bunch of relays and timers, which makes it easier for manufacturers to find mistakes.

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